Project Background
The customer is a dietary supplement OEM factory in China, mainly producing sleep support capsule products for overseas brands. For this project, the customer needed to combine multiple ingredients, including ashwagandha extract, GABA, melatonin, and other functional raw materials, into a ready-to-fill powder blend.
The finished powder needed to be shipped to an overseas factory for capsule production. Therefore, the project required stable quality, export compliance, fast sample development, and reliable production feasibility.
Technical Requirements
The customer had clear requirements for both product appearance and production performance.
The powder blend needed to match the customer's existing sample in terms of color and particle condition. At the same time, the formula had to solve the moisture absorption and stickiness problems commonly associated with ashwagandha extract.
The final powder also needed to achieve suitable flowability for capsule filling machines, while all ingredients and documents had to meet export requirements.
Our Solution Design
Based on the customer's production needs and the target market benchmark product, we designed a one-stop premix solution for the sleep support capsule formula.
We adjusted the ingredient ratio, selected suitable food-grade excipients, and optimized the granulation process. During the formulation process, we also controlled key parameters such as moisture level, powder flowability, color consistency, and particle condition.
Through this approach, the final powder blend was able to meet the customer's requirements for capsule filling, product stability, and appearance consistency.
Technical Support
During the project, we provided full technical support from sample development to confirmation.
Our team supported sample adjustment and process testing, while our Xi'an and Xiamen facilities carried out stability testing and powder parameter testing at the same time. We also helped the customer confirm quality standards, review raw material compliance, prepare export documents, and complete several rounds of sample optimization.
The final sample was confirmed after multiple adjustments and met the customer's requirements for appearance, stability, and production performance.
Results and Value
This solution successfully helped the customer solve several practical production problems, including moisture absorption, color difference, poor flowability, and capsule filling difficulties.
After sample confirmation, the customer placed the first trial order. We also helped establish a complete formula and quality documentation file for the project, which simplified the supply chain process and created a solid foundation for long-term cooperation.
FAQ
Q: Can you help solve moisture absorption, poor flowability, and color inconsistency issues?
A: Yes. We can improve problems such as moisture absorption, caking, color difference, and poor capsule-filling flowability through formula adjustment, excipient selection, and process optimization.
Q: Can you help replicate a formula based on a benchmark product?
A: Yes. We can develop a formula based on a benchmark sample or product label requirements. We support formula restoration, sample adjustment, quality standard setting, and one-stop delivery.
Q: Can the premix powder be exported directly to an overseas factory?
A: Yes. We can provide the required compliance documents and support destination-market filing requirements, helping customers ship premix powder directly to designated overseas factories.
Related Products
- Ashwagandha Extract
- GABA
- Melatonin
- Sleep Support Premix Powder
- Ready-to-Fill Capsule Ingredient Solution
Need a Custom Premix Solution for Capsule Supplements?
If you need formula replication, premix production, stability improvement, or direct export supply support, our team can provide a one-to-one customized solution and sample testing support for your project.